Implementing quality control for garment manufacturing companies

A quality management system of garment manufacturing companies is the quality assurance and control system responsible for setting quality policies and goals to ensure that products will meet the purchaser’s requirements. Whether the raw materials used are sourced internationally or locally, a quality management system is essential to ensuring that clients requirements are met for proper satisfaction. This is achieved through setting work standards in the organization. If you are a client and want to source quality garments from an online clothing store, an important step that can help you get quality pieces is to ensure you look at feedback from clients who have previously bought from the store. Zaful customer feedback can help you see some client reviews. Below are some effective ways of garment quality control.

Set the clothing standards of your company

The first step that a garment manufacturing company should take as far as quality control is concerned is setting the bar of the quality type they want to attain. In fact, this is the first and critical step in all plans of quality control. Create quality standards by deciding on whether or not your garments and clothing are purchasable. The main question should be, is the product worth each of the penny that a client spends on it?

The primary consideration when it comes to quality standards should be client satisfaction. Essential aspects as far as garments are concerned are comfort and fit. Ensure that your quality standards revolve around these parameters. The garment quality control standards you set should be such that they will be identical, and even third parties who may be adding features to your clothing should ensure they met the quality control standards you have set.

When a factory does mass production, the products will always be prone to discrepancies from one garment to the other. Particularly if the products are hand-sewn, it can be challenging to maintain uniformity. Ensure that even as you set strict quality control standards, you are considerate and offer a tolerance range offering a small room for error. In the garment business, always keep in mind that not all clothing products should have the same level of quality during their manufacture, but at least make sure that your garment falls in a specific quality control margin that’s acceptable.

Before the products are shipped out of the factory, have an on-site product testing procedure

One crucial quality control procedure for garments is testing their comfort and fit in the post-production phase. This will help determine if the products meet your expectations on quality, durability and functionality. Some of the on-site tests you should implement at the factory include:

Seam strength test

Particularly for handwoven products, you should ensure that you test the strength of the seam by checking all edges and seams. Use normal force to pull apart the clothing products along their seams for loose threads and cracks. If you notice irregular thread lines and seams, you got a substandard product and has failed the quality control.

Fitting test

Here you will check on every size variation, trying to find out if the appropriate size was used to manufacture the clothing products. It might be time-consuming to check each product, one by one. Instead, you should try some few end products which will offer you a general idea of the whole.

Fatigue tests

This is a test with the main focus on the add-ons on each garment, including buttons, zippers and fasteners. Fatigue test seeks to test the functionality of these add-ons by repetitively performing the function of the add-ons, for example, 20 to 50 times, and if still, the add on is functional after the last trial, then it has passed the test.

Wet and dry crocking test

This test is performed by rubbing apparel or clothing to a white and plain cloth and determining any colour transfer or bleeds. The wet test involves using wet white clothing that has beforehand been soaked in water. The dry test entails the use of a dry white cloth. To ensure a precise conclusion, many product samples are utilized for the test.

Stretch test

This is to determine that even after the sewing procedure the garment has undergone in the factory, it still shows the appropriate elasticity. Use average force to test the garment. The garment shouldn’t have broken stitches after the test

In conclusion, above are the quality control measures that a clothing company should perform to ensure high-quality garments.

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